INSIZE ISD-V Series CNC Vision Measuring System | Automated 2D/3D Inspection

The INSIZE ISD-V Series CNC Vision Measuring System is a precision non-contact optical measurement platform designed for automated dimensional inspection, profile measurement, contour inspection, and quality control of manufactured components.

The system combines automatic X/Y/Z positioning, high-resolution optical measurement, programmable LED illumination, automatic edge detection, autofocus, contour scanning, calibration, and SPC capabilities to provide repeatable inspection of precision components.

Available configurations provide measuring ranges from 220 × 120 × 150 mm up to 370 × 270 × 300 mm, allowing the system to be configured for different workpiece sizes and Z-axis requirements. INSIZE offers both manual and motorized zoom lens configurations, as well as different X/Y/Z measuring ranges.

The ISD-V is particularly suited to manufacturers that need repeatable non-contact measurement of dimensions, angles, radii, hole locations, contours, profiles, and other features without relying on physical contact with the workpiece.

Available Configurations

The ISD-V Series is available in multiple measuring-range and optical configurations.

The Z suffix identifies the motorized zoom configurations, while the CNC A/HN configurations use the manual zoom lens. The 150 mm and 300 mm versions provide different available Z-axis measuring ranges.

Key Features

Automated CNC Measurement

The ISD-V uses automatic X, Y, and Z axis positioning to move the measuring system through programmed inspection sequences.

This allows manufacturers to perform repeatable measurements across multiple features and multiple workpieces.

Non-Contact Optical Measurement

The system uses optical imaging rather than physical contact for its primary vision measurements.

This makes it suitable for inspecting:

• Precision-machined components

• Plastic parts

• Electronics components

• Molded components

• Small mechanical parts

• Profiles and contours

• Delicate or easily damaged surfaces

0.5 µm Axis Resolution

The X/Y/Z axes provide 0.5 µm resolution, allowing the system to resolve very small positional changes during precision measurement.

X/Y Accuracy

Accuracy varies by measuring-range configuration:

• 220 and 270 series: ≤(2.5 + L/100) µm

• 370 series: ≤(3.5 + L/100) µm

where L is the measuring length in millimeters.

2 µm Repeatability

The X/Y axes provide 2 µm repeatability, supporting consistent measurement results during repeated inspection cycles.

Automatic Edge Detection

Automatic edge detection identifies component boundaries within the camera image, reducing manual measurement steps and helping establish repeatable measurement points.

Automatic Focus

The system includes automatic focusing capabilities to assist with maintaining the appropriate focus during programmed inspection routines.

Contour Scanning

Contour scanning allows the system to inspect complex profiles and geometric boundaries rather than limiting measurements to simple point-to-point dimensions.

Programmable Segmented Ring Light

The system includes a programmable segmented ring light that allows illumination to be adjusted around the workpiece.

This is particularly useful when inspecting edges, profiles, holes, and surfaces where lighting direction can affect edge recognition.

Coaxial Illumination

The lens incorporates coaxial illumination, providing lighting along the optical axis for inspection of appropriate surface features and reflective components.

Laser Positioning

A laser positioner is included to assist with positioning the workpiece within the inspection area.

SPC Capability

The software includes SPC functionality for analyzing measurements from larger quantities of parts and monitoring dimensional consistency during production.

CAD / DXF Import

The measurement software supports DXF import, allowing CAD geometry to be incorporated into inspection programming and helping operators establish inspection features and tolerances.

Measurement Capabilities

The ISD-V Series can be used to inspect a wide range of dimensional and geometric characteristics, including:

• Linear dimensions

• Diameters

• Radii

• Angles

• Hole locations

• Distances

• Contours

• Profiles

• Edges

• Slots

• Steps

• Geometric features

• Surface features

Measuring Ranges

The available measuring ranges are:

220 Series

220 × 120 × 150 mm

or

220 × 120 × 300 mm

270 Series

270 × 170 × 150 mm

or

270 × 170 × 300 mm

370 Series

370 × 270 × 150 mm

or

370 × 270 × 300 mm

The 370-series systems provide the largest X/Y measuring area in the ISD-V family.

Optical System

The ISD-V Series uses a 0.7X–4.5X zoom objective with a 92 mm working distance.

On a 24-inch monitor, the manual-zoom configuration provides approximately 33.0X–208.6X image magnification. Motorized-zoom configurations provide approximately 31.9X–188.7X on a 24-inch monitor.

Technical Specifications

Stage Specifications

The maximum workpiece weight for the ISD-V Series is 30 kg.

Software Features

The included measurement software provides a comprehensive inspection environment with functions including:

• Automatic edge detection

• Automatic focusing

• Automatic measurement

• Contour scanning

• Calibration

• Measurement programming

• SPC analysis

• CAD/DXF import

• Tolerance evaluation

• Measurement reporting

• Data export

Measurement results can be exported for inspection documentation and quality-control records. INSIZE documentation also identifies Word and Excel reporting capabilities.

Optional Accessories

The ISD-V Series can be configured with additional measurement accessories for specialized inspection applications.

Tactile Probe

The optional probe includes:

• Ø2 mm stylus

• Ø3 mm stylus

• Ø25 mm calibration ball

The probe provides a contact measurement option for features that may not be suitable for optical measurement.

Laser Probe

The optional ISD-V-LASER provides laser-based measurement with manufacturer-specified measuring accuracy of 5 µm.

Auxiliary Objectives

Available auxiliary objectives include:

0.5X Auxiliary Objective — ISD-V-OB05X

• Working distance: 175 mm

• Manual zoom magnification: 16.5X–104.3X

• Motorized zoom magnification: 16.0X–94.4X

2X Auxiliary Objective — ISD-V-OB2X

• Working distance: 36 mm

• Manual zoom magnification: 66X–417.2X

• Motorized zoom magnification: 63.8X–377.4X

Standard Equipment

The standard system includes:

• Main machine

• Measurement software

• Computer

• 24" display

• Lens with coaxial illumination

• Controller

• Calibration glass chart

• Laser positioner

• Anti-dust cover

• Software flash disk

The exact standard configuration should be confirmed against the selected model before ordering.

Applications

The ISD-V Series is suitable for precision inspection of:

• CNC-machined components

• Molded components

• Plastic parts

• Electronics components

• Hardware

• Precision mechanical parts

• Tooling

• Dies and molds

• Automotive components

• Aerospace components

• Medical components

• Production parts

Typical measurements include dimensions, angles, radii, contours, hole positions, profiles, and other planar geometric features.

Industries

The ISD-V Series is commonly suited to:

• Precision Manufacturing

• CNC Machining

• Tool & Die Manufacturing

• Mold Manufacturing

• Electronics

• Automotive

• Aerospace

• Medical Device Manufacturing

• Plastics Manufacturing

• Quality Control

• Production Inspection

• Research & Development

Why Choose the INSIZE ISD-V Series?

The ISD-V Series combines automated CNC positioning, non-contact optical measurement, programmable illumination, high-resolution axis positioning, and dedicated inspection software in a single measurement platform.

With multiple X/Y/Z measuring ranges and both manual and motorized zoom configurations available, the system can be selected according to the size of the workpiece, required Z-axis clearance, and desired optical workflow.

For production environments, features such as automatic edge detection, programmable measurement routines, SPC, CAD/DXF import, and automated positioning can help standardize inspection procedures across repeated measurements.

Product Information

Manufacturer: INSIZE
Product Family: ISD-V Series
Product Type: CNC Vision Measuring System
Measurement Method: Non-contact optical measurement
Measuring Ranges: 220 × 120 × 150 mm through 370 × 270 × 300 mm
Resolution: 0.5 µm
Repeatability: 2 µm
Maximum Workpiece Weight: 30 kg
Objective: 0.7X–4.5X zoom
Working Distance: 92 mm
Camera: Gigabit network camera
Operating System: Windows 10/11

Technical Documentation

For the ISD-V220CNCA configuration specifically, refer to the manufacturer's technical document:

INSIZE ISD-V220CNCA-N Specification Sheet:
https://www.insize.com/pdf-viewer?=/PDF/ISD-V220CNCA-N.pdf

For the complete current ISD-V Series configuration and specification information, refer to the current INSIZE ISD-V Series catalog.

Need Help Selecting the Right Vision Measuring System?

CNC vision measuring systems are highly configuration-dependent. The correct model depends on the required X/Y measuring range, Z-axis height, workpiece size and weight, manual vs. motorized zoom, optical magnification, and required measurement accessories.

If you're unsure which INSIZE ISD-V configuration is right for your application, contact CRB Supply before ordering. Our team can help match the required measuring range and optical configuration to your inspection requirements.